R-550D Double Stations Router Machine

Key Features

• Left & Right Double Station Design: Flexible and adaptable to different order needs — both left and right stations can operate simultaneously for large panel cutting, dramatically increasing throughput versus single-station machines.
• Simultaneous Dual-Station Operation: Left and right stations can run in and out at the same time, meeting the requirements of large plate cutting and continuous non-stop production cycles.
• Barcode Reading & Upload System: Integrated barcode reader enables automatic product identification, traceability, and seamless MES/ERP data upload — supporting smart factory requirements.
• Negative Pressure Vacuum Dust Collection: Built-in negative pressure vacuuming structure with air outlet located under the fixture. Negative pressure forms inside the fixture so that dust generated during cutting is immediately and cleanly removed — effectively and cleanly eliminating smoke and dust.
• High Production Efficiency: Reserved expansion space for later unmanned operation — future-ready for robotic board loading/unloading integration.
• Save Manpower & Reduce Costs: Dual-station design and automation-ready architecture significantly reduce labor requirements and overall production costs per board.
• Optional Double Spindle: Upgrade to double spindle configuration for even higher cutting speeds and increased output on complex panel layouts.
• Comprehensive Optional Accessories: Upper vacuum system, broken knife detection, ionic wind nozzle, external vacuum unit (2.2 KW), and double spindle all available as optional add-ons to tailor the machine to your production requirements.

Product Description

The Vectron-Tech R-550D Double Stations Router Machine is purpose-built to solve the productivity limitations of single-station PCB depaneling. By incorporating a left-and-right dual-station architecture, the R-550D allows operators to load and unload PCB panels on one station while the other continues routing — eliminating idle spindle time and enabling virtually continuous production flow.

Dust and debris management is handled by an advanced negative pressure vacuuming system. Unlike conventional surface-level suction, the R-550D positions its vacuum outlet directly beneath the fixture. This creates a negative pressure zone inside the fixture itself — pulling cutting dust, smoke, and swarf downward and away from the PCB surface the instant it is generated. The result is a genuinely clean cut environment that protects populated assemblies from contamination without requiring an external dust collection unit.

For manufacturers moving towards Industry 4.0 and smart factory integration, the R-550D comes equipped with a barcode reading and upload system. Each PCB panel or job can be identified automatically via barcode scan, enabling real-time production tracking, traceability, and direct integration with MES or ERP systems — all without manual data entry.

The machine’s modular optional accessory system allows it to grow with your production needs. Start with the standard configuration and add broken knife detection, ionic wind nozzle (for ESD protection), upper vacuum, external vacuum unit, or double spindle as your requirements evolve. Reserved expansion space inside the machine structure also accommodates future robotic arm integration for fully unmanned operation.

Technical Specifications

Specification	Details
Model	R-550D
Configuration	Double Stations (Left & Right)
Machine Size (mm)	To be confirmed with supplier
Power Supply	AC 220V / 50–60 Hz
External Vacuum Power	2.2 KW
Spindle	Standard single spindle; Double spindle (optional)
Barcode Reader	Supported (can read bar code, upload system)
Dust Collection	Built-in negative pressure vacuum suction system
Vacuum Outlet Position	Located under the fixture (internal negative pressure)
Broken Knife Detection	Optional
Upper Vacuum System	Optional
Ionic Wind Nozzle	Optional
External Vacuum	Optional (2.2 KW external vacuum unit available)
Double Spindle	Optional upgrade
Automation	Reserved expansion space for unmanned operation
Operating Temperature	0°C – 40°C
Operating Humidity	30% – 70% RH (non-condensing)

Optional Accessories

The following optional accessories are available to customize the R-550D for your specific production requirements:

• Upper Vacuum System : Additional top-side suction for enhanced dust capture on boards with tall components or complex surface topographies.
• Broken Knife Detection : Automatic spindle tool-break detection to halt operation immediately upon router bit failure — preventing PCB damage and scrap.
• Ionic Wind Nozzle : Ionized air nozzle eliminates static charge on PCB surfaces during and after routing — essential for ESD-sensitive assemblies.
• External Vacuum Unit : 2.2 KW external vacuum collector for additional dust extraction capacity in high-volume or demanding production environments.
• Double Spindle: Dual-spindle upgrade doubles cutting capacity — both spindles route simultaneously for maximum throughput on parallel panel configurations.

Compatible PCB Types & Applications

The R-550D is designed for high-volume depaneling of:

• FR4 single-sided, double-sided, and multilayer PCBs
• Aluminum-based LED lamp boards and metal-core PCBs (MCPCB)
• Flexible PCBs (FPC) and rigid-flex assemblies
• High-density interconnect (HDI) boards
• Populated SMT assemblies with fine-pitch and BGA components
• Consumer electronics, LED lighting, and smart home device PCBs
• Automotive electronics and industrial control boards
• Telecommunications, medical device, and IoT PCB assemblies

What’s in the Box

• R-550D main machine unit with left & right double stations — ×1
• High-frequency routing spindle — ×1 (standard); ×2 with double spindle option
• Built-in negative pressure vacuum dust collection system
• Barcode reader & upload system — ×1
• CNC control software (Windows-based) — ×1
• Standard tooling kit (router bits, collets, spanners) — ×1 set
• Power cable — ×1
• User manual (English / Chinese) — ×1
• Certificate of quality inspection — ×1

Product Manual

R-550D Double Stations Router Machine