R-500D Dual Table Router Machine
Product Description
The R-500D Dual Table Router Machine is a high-throughput CNC PCB depaneling solution featuring two independent work tables that enable simultaneous loading and routing operations. While the spindle is cutting one board on the active table, the operator can safely load and unload the second table — virtually eliminating idle time and maximizing production output per shift.
Built on a rigid machine frame with X/Y/Z three-axis servo motor control, high-precision ballscrews, and linear guide rails, the R-500D delivers routing accuracy of ±0.03mm with repeat accuracy of ±0.01mm. The 60,000 RPM self-cooling spindle provides clean, stress-free cuts on FR4, aluminum-backed, flex, and rigid-flex PCBs across a wide range of board sizes.
The dual-table design makes the R-500D the ideal choice for high-volume SMT lines requiring continuous depaneling throughput without sacrificing accuracy. CCD-assisted automatic programming, a 17-inch monitor, and an intuitive keyboard-guided interface ensure fast setup and easy operation for any operator level.
Key Features
- Dual Table Design: Two independent work tables allow simultaneous load/unload and routing — near-zero machine idle time.
- Single Spindle, Dual Station: One spindle serves both tables alternately, maximizing equipment utilization and cutting throughput.
- Three-Axis Servo Control: X/Y/Z three-axis servo motor system for precise, repeatable routing with ±0.03mm cutting accuracy.
- High-Speed 60,000 RPM Spindle: 60,000 RPM self-cooling spindle for clean, burr-free cuts across FR4, aluminum, flex, and rigid-flex materials.
- Adjustable Routing Speed 1~100 mm/sec: Routing speed adjustable from 1 to 100 mm/sec to match different board materials and thicknesses.
- High-Precision Linear Guide System: High-precision module components and linear rails ensure long-term dimensional stability and minimal wear.
- Integrated Vacuum Dust Collection: Built-in vacuum dust collection with bottom suction captures cutting debris directly at the source.
- CCD Auto-Programming System: CCD-guided keyboard control with automatic programming navigation — quick setup for any panel layout.
- Wide Milling Cutter Compatibility: Supports left-hand spiral milling cutters from ∅0.8mm to ∅3.0mm for diverse routing path requirements.
- Tool Life Management: Software-controlled tool life monitoring alerts operators before cutter wear degrades cut quality.
- Dual-Side Safety Light Curtains: Safety light curtain protection on both operator-access sides ensures safe dual-table operation.
- Error Alarm & Diagnostics: Real-time error alarm system provides immediate fault notification for rapid troubleshooting.
Technical Specifications
| Specification | Details |
| Model | R-500D |
| Table Configuration | Dual Table (2 independent work stations) |
| Machine Dimensions (H×W×L) | 1350 × 1600 × 650 mm (approx.) |
| Power Supply | AC 380V / 3.5 kW (approx.) |
| Machine Weight | Approx. 450 kg |
| Work Table Size (each) | 390 mm × 560 mm |
| Max. Routing Size (each) | 310 mm × 480 mm |
| Drive System | X/Y/Z Three-Axis Servo Motor Control |
| Guide System | High-precision modules & linear rails |
| Routing Spindle Speed | 60,000 rpm/min (Automatic Self-Cooling) |
| Routing Speed | 1 ~ 100 mm/sec (adjustable) |
| Routing Accuracy | ±0.03 mm |
| Repeat Accuracy | ±0.01 mm |
| Axis Moving Speed | 800 mm/s |
| Milling Cutter Size | ∅0.8 ~ ∅3.0 mm (Left-hand spiral) |
| Tool Life Control | Software program control |
| Vacuum Unit | Built-in, Bottom suction, fixed port |
| Vacuum Power | 1.5 kW |
| Monitor | 17-inch display |
| Programming Mode | CCD-guided keyboard control with auto-programming navigation |
| Safety Protection | Safety light curtains (dual-side) |
| Error Alarm | Yes |
Applications
The R-500D Dual Table Router Machine is designed for:
- High-volume SMT production lines requiring continuous depaneling without line stoppages
- Depaneling of FR4, CEM-3, aluminum-backed, flex, and rigid-flex PCB panels
- Routing complex PCB outlines and irregular board geometries that V-cut cannot handle
- Automotive electronics — ECU boards, ADAS sensor modules, LED lighting assemblies
- Medical device PCBs requiring burr-free edges and zero mechanical stress on components
- Consumer electronics and IoT device module singulation at high production rates
- Industrial automation and power electronics board depaneling
Industries Served
- Consumer electronics and smart device mass production
- Automotive electronics (ECUs, ADAS modules, EV battery management, LED lighting)
- Medical devices and healthcare electronics
- Industrial automation and power electronics
- Telecommunications and 5G infrastructure PCBs
- Aerospace and defense high-reliability assemblies
- LED lighting and display panel manufacturing
Why Choose the R-500D?
| vs. Single Table Routers (R-400M)
Dual table virtually eliminates machine idle time — one table loads while the other cuts. Up to 2× effective throughput for the same floor footprint. |
vs. V-Cut Depaneling
Routes any outline shape — curves, slots, complex geometries. No restriction to straight-line cuts. |
| vs. Inline Router Systems
Lower equipment cost with comparable throughput for mid-to-high volume production. No conveyor integration required — flexible standalone deployment. |
vs. Manual Routing / Hand Cutting
Full CNC servo control ensures ±0.03mm accuracy and complete repeatability — no operator fatigue, no variation between shifts. |
Product Manual
R-500D Dual Table Router Machine
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